Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

We forgot about many problems when started to use vinyl windows. They do not demand much care and are very convenient. Let’s visit the factory and see how they are produced.

Excursion to the Factory Producing Vinyl Windows

The car of the factory goes to the production site in Fryazino.

Excursion to the Factory Producing Vinyl Windows

Ready products wating to be sent to clients.

Excursion to the Factory Producing Vinyl Windows

We’ll trace the production process from the end and ready products will be the first to see. Here window frames are inserted into glass units.

Excursion to the Factory Producing Vinyl Windows

When experts check the products assembly they are packed and sent to the “pyramid” (the construction on which the windows are fixed being carried in trucks).

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Glass unit is inserted with help of a tyre lever.

Excursion to the Factory Producing Vinyl Windows

Special molding fillets are put under the glass unit, they distribute the weight of the glass unit and prevent undesirable tension in the glass, caused, for example, by temperature drop.

Excursion to the Factory Producing Vinyl Windows

Window profiles are to be fixed under the farmes to prevent their damage while transportation.

Excursion to the Factory Producing Vinyl Windows

Workbenches have nap not to scratch the profiles.

They use moulds to make holes for fittings. The fittings are screwed on very fast. A small inaccuracy makes all the window defective. Sealing rubber band is fixed manually with molecular glue.

Excursion to the Factory Producing Vinyl Windows

Moulds

Excursion to the Factory Producing Vinyl Windows

Parting shear for the fittings

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Every workbench has its own set of pneumatic drills and screwdrivers with positive bright color wires.

Excursion to the Factory Producing Vinyl Windows

“I do not accept defective goods”

Excursion to the Factory Producing Vinyl Windows

Not on their places. Guess what’s missing?

Excursion to the Factory Producing Vinyl Windows

The frames casements are connected by welding. The profiles welding is made with help of special equipment.
The temperature of the welded knife is 230 – 250 °С. Heating time – 25-40 sec. Then the knife lifts and the machine joins the profiles. The welding takes the same period of time.

The surfaces to be welded must be clean. The welding seam must be white, if it’s not, the temperature was higher than it had to be or the welding time was exceeded.

Excursion to the Factory Producing Vinyl Windows

The frame will be ready in some seconds

Excursion to the Factory Producing Vinyl Windows

Seam

Excursion to the Factory Producing Vinyl Windows

Excess welding is cut off with a cutter.

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

And here’s what they get

Excursion to the Factory Producing Vinyl Windows

The profiles come from Germany

Excursion to the Factory Producing Vinyl Windows

This saw cuts the necessary length under the angle of 45 degrees. That’s what is needed for rectangular windows.

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Then the profiles are reinforced

Excursion to the Factory Producing Vinyl Windows

The factory also uses aluminium profiles for sliding constructions. They are often used for balconies. They do not demand glass units, they are replaced with ordinary glass.

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Sandwich panels are often used in the low part of a balcony door.

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Art of workers

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

There are many types of profiles

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Warehouse

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

“Do not delay the loading if you don’t want to be loaded too”

Excursion to the Factory Producing Vinyl Windows

Shop of lamination and bent constructions

Excursion to the Factory Producing Vinyl Windows

To bend a profile it must be heated

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Excursion to the Factory Producing Vinyl Windows

Place for smoking

Excursion to the Factory Producing Vinyl Windows

Some workers come by bicycles

Excursion to the Factory Producing Vinyl Windows

German windows – German cars!

Excursion to the Factory Producing Vinyl Windows

“Windows plastics” – life-timewarranty”

Excursion to the Factory Producing Vinyl Windows

Location: Fryazino, the Moscow Region

via hobot-belong

3 thoughts on “Excursion to the Factory Producing Vinyl Windows”

Leave a Comment