Damask Steel Master

Damask Steel Master

Meet Ilya Kulikov, a famous blacksmith from Yaroslavl who is a real master of his craft and can turn damask steel into beautiful objects without any efforts.

Damask Steel Master

Damask Steel Master

Beautiful damask steel is obtained when several plates made of different metals are forged together. Thin plates undergo numerous forging, metals are mixed and damask steel is got. Unlike damask steel, wootz which is represented in the picture is boiled.

Damask Steel Master

A blacksmith needs to concentrate on the boiling process as it’s important not to overheat the alloy. Further the process totally depends on a master. Ilya prefers cutting the alloy into 4 parts.

Damask Steel Master

The lines of an alloy are far from being attractive. Correct forging determines firmness and future pattern of lines.

Damask Steel Master

The tube is welded at the initial stage of the process to ensure easy grasping.

Damask Steel Master

Damask steel originates from India where people can spend years on meditation or making a sword. Ancient Indian blacksmiths had small hammers and seemed to have a plenty of time.

Damask Steel Master

Russian masters have always returned for help to their apprentices who could hold the sledge-hammers in the right way. This method reduced time spent on goods manufacture but still couldn’t accelerate the process enough.

Damask Steel Master

Invention of a forging hammer helped a lot. Many years ago the appliances were equal to an engine in size. Now blacksmiths use pneumatic hammers which produce less noise but are also less productive than the first ones.

Damask Steel Master

Finally the one fourth part is turned into a plate. It will take half a day to produce such a plate manually, 10-15 minutes – in case of mechanized equipment usage. Ancient Indians spent several days on doing the same though.

Damask Steel Master

Ilya is careful with small details and never skips the work.

Damask Steel Master

He works thoroughly at his objects which are of high quality.

Damask Steel Master

Damask Steel Master

Working with metal a blacksmith knows for sure what side will be a cutting one and which will become a back edge. The external part of the alloy will be transformed into a cutting edge.

Damask Steel Master

Why is damask steel that was so widely spread in the beginning of the last century is now a rare thing? The point is that today we have many other alloys which are produced in an easier way and are much cheaper. But properties of damask steel still make it the leading material used in cold weapon manufacture.

Damask Steel Master

Why is damask so unique then? It is not about non-homogeneity of the alloy. Metal with low carbon level is soft unlike metal that contains much carbon. In forging the two kinds of metal are mixed forming the most beautiful pattern. After hardening the blade becomes both stiff and flexible.

Damask Steel Master

However, magic force of damask steel is nothing else a myth. Moreover, the origin of the word itself is doubted as well.

Damask Steel Master

The city of Damask has never been a metallurgical center but rather a huge market where eastern goods to be delivered to the west had to be sold. Sold, but not made.

Damask Steel Master

Quality of goods made in the Middle Ages is far from being perfect as well. Separate good objects are stored in museums, all the others which are not good at all were used during wars.

Damask Steel Master

It’s quite natural as it was impossible to produce a great amount of qualitative objects using manual labor only.

Damask Steel Master

Ilya likes doing something that he is good at and seldom spends his time on exclusive objects.

Damask Steel Master

It takes an equal period of time to produce an exclusive, reliable knife and several other models that have been manufactured already.

Damask Steel Master

Damask Steel Master

The ready-made blade is waiting for further processing. You can see damask on the left and piece of meteorite on the right.

Damask Steel Master

The only meteorite knife in the world has internal layer made of damask and external one – of meteorite.

Damask Steel Master

Rough polishing of the blade will be the next stage.

Damask Steel Master

He takes care about his health as smithcraft is very bad for lungs.

Damask Steel Master

Damask Steel Master

That’s how a new knife was born.

Damask Steel Master

This blade still needs hardening, polishing, etching and grinding. After that it will turn into a beautiful knife and acquire a loving owner.

Location: Yaroslavl

via zizis

13 thoughts on “Damask Steel Master”

  1. In last 20 years I see more and more often damask knives in shops, its a good that a forgetten art becomes now again mainstream after the industrialization.

  2. Nice post. I used to dabble in amature blacksmithing. Had a forge made from a semi truck brake drum and a blow dryer and a inexpensive anvil that was made in Russia. Lot’s of fun, but these guys are real artists.

    • Puukko. I disagree, most Finnish knives while made to very exacting standards are not as useful as say Swedish or Norwegian blades. Damask is poser’s blade though. Nice but not worth the expense for everyday use.

      • The variety of finnish puukkos is huge from small ones (to keep women and children in line) to big ones (for a serious man-to-man discussion). However, damask steel was not used in traditional knives, it has been introduced only recently.

      • I have a Swedish knife (military Mora for medics) and it spends most of its life in a drawer. The most practical knife I´ve ever had is a 10-EUR French Opinel No. 10 😉

  3. what you mean without efforts. by the way you can buy nice damascus knives on ebay starting from 30 bucks, pity we didn’t see the resulting product here

    • There is only one way to tell if the knife is truly a DAMASCUS blade, cut it open! Anyone can claim a knife is DAMASCUS steel. The Japanese wave pattern can be faked. Only micro inspection of the steel tells the truth!

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